RDSO/T–8926: Dimensional Report for Improved Switch Expansion Joint (65mm Max. Gap) for B.G. 60kg UIC on PSC Sleepers for Curves >2⁰ to 4⁰ ~ MECHTECH GURU

RDSO/T–8926: Dimensional Report for Improved Switch Expansion Joint (65mm Max. Gap) for B.G. 60kg UIC on PSC Sleepers for Curves >2⁰ to 4⁰

 RDSO/T–8926: Dimensional Report for Improved Switch Expansion Joint (65mm Max. Gap) for B.G. 60kg UIC on PSC Sleepers for Curves >2⁰ to 4⁰ 

Format No. ISEJ/65/F-04

                                                                                                                                              

DIMENSIONAL INSPECTION REPORT OF CURVED IMPROVED SWITCH EXPANSION (ISEJ)

60 Kg to Drg No. RDSO/T-8926

 (Stock Rail in assembled condition/ Tongue Rail in loose)

 

SL

No

PARAMETERS

DRG.

DIM. (MM)

Mode of Measurement

Observation (mm)

Set no. 01

Set no. 02

SL. No. 01

SL. No. 02

LH

RH

LH

RH

1

Overall Length

18700+3

By Tape

18702

18702

18702

18702

2

Length of  Stock Rails RT-8926/1

7100+3

By Tape

7100

7103

7100

7103

3

Length of Tongue Rails RT-8926/3

5750+3

By Tape

5751

5752

5751

5752

4

Length of Stock Rails RT-8926/2

5920+3

By Tape

5920

5923

5920

5923

5

Length of Tongue Rails RT-8926/4

6950+3

By Tape

6951

6950

6951

6950

6

Versine for Assembly @ 4675 mm dist. accordingly

+1

By Chord & Scale

OK

OK

OK

OK

For 2.0º - 2.5º

42.2-56.2-42.2

 

OK

OK

OK

OK

For 2.5º - 3.0º

51.5-68.7-51.5

 

OK

OK

OK

OK

For 3.0º - 3.5º

60.9-81.2-60.9

 

OK

OK

OK

OK

For 3.5º - 4.0º

70.3-93.7-70.3

 

OK

OK

OK

OK

7

Matching of assembled Stock Rail

0.5mm filler

Filler Gauge

OK

OK

OK

OK

8

Composite head width of  assembled Stock Rail

89.5 +1.5/-0.5

No.16

OK

OK

OK

OK

9

Composite Foot width  of  assembled Stock  Rail

150 +0.5/-1.0

No.10

OK

OK

OK

OK

10

Half head width of big stock &Tongue Rail

44.75 +0.25/-1.0

No.18

OK

OK

OK

OK

11

Half foot width of big stock & Tongue Rail

83.75 +0.5/-1.0

No.11

OK

OK

OK

OK

12

Machining length  of Tongue Rail at foot

610

No. 13

OK

OK

OK

OK

13

12 mm down at toe end of big stock rail (RT-8926/1)

12/80

No-14*

OK

OK

OK

OK

14

3 mm down at toe end of tongue &small stock rail (RT-8926/2)

3/50

No-3

OK

OK

OK

OK

15

Side Slope of Tongue  / small Stock Rail (RT-8926/2)

3/50 x 5R

No.20

OK

OK

OK

OK

16

10R Tongue /Stock  Rail

10R

No.19

OK

OK

OK

OK

17

50R (inside) Tongue Rail

50R

No.5

OK

OK

OK

OK

18

50R (Outside) big Stock  Rail

50R

No.21

OK

OK

OK

OK

19

Out foot Machining of assembled Stock Rail(RT-8926/1)

As per Drg.

No. 15

OK

OK

OK

OK

20

Outside foot Planning of Stock Rail(RT-8926/1)

As per Drg.

No. 17

OK

OK

OK

OK

21

End Squareness

--

By Tri-square

OK

OK

OK

OK

22

Chamfering 3x3 & removal of sharp edges not more than 2R

-----

By suitable means

OK

OK

OK

OK

23

Surface Roughness (randomly)

3.2 micron

By surface roughness tester

OK

OK

OK

OK

 

        *Modified gauge

 

 

 

 

 

 

 


Format No. ISEJ/65/F-05

DIMENSIONAL INSPECTION REPORT OF CURVED IMPROVED SWITCH EXPANSION (ISEJ)

60 Kg to Drg No. RDSO/T-8926

 (Assembly of Curved Improved SEJ)

 

1.    Description: Layout of Improved SEJ to drawing no. RDSO/T-8926

 

SL

No

PARAMETERS

DRG. DIM.

(mm)

Mode of Measurement

Observation (mm)

Set no. 01

Set no. 02

SL. No. 01

SL. No. 02

LH

RH

LH

RH

1

Overall length of SEJ

18700+3

By Steel Tape

18703

18703

18703

18703

2

Composite head width of  Stock Rail

89.5(+1.5, -0.5)

Vernier & G-16

89.6

89.8

89.6

89.8

3

Composite Foot width  of Stock Rail

150(+1, -0.5)

Vernier & G-10

150.3

151

150.3

151

4

Matching of Tongue / Stock Rail

0.5mm filler

By Filler gauge

OK

OK

OK

OK

5

Center to center distance of CI Chair

600

By Steel Tape

OK

OK

OK

OK

6

Mean position of tongue rail

Centre of CI chair

By Chord

OK

OK

OK

OK

7

GAP between Stock and Tongue Rail at mean position

40mm

Vernier

40,40

40,40

40,40

40,40

8

Removal of Sharp edges

< 2R

Visual

OK

OK

OK

OK

9

Alignment

±1

By Chord

OK

OK

OK

OK

10

Condition of Fittings

---

visually

OK

OK

OK

OK

11

Versine for Assembly @ 4675 mm dist. accordingly

+1

By Chord & Scale

 

 

 

 

For 2.0º - 2.5º

42.2-56.2-42.2

 

OK

OK

OK

OK

For 2.5º - 3.0º

51.5-68.7-51.5

 

OK

OK

OK

OK

For 3.0º - 3.5º

60.9-81.2-60.9

 

OK

OK

OK

OK

For 3.5º - 4.0º

70.3-93.7-70.3

 

OK

OK

OK

OK

 

2.    Description: Stock Rail (Drg. No. RDSO/T-8926/1)

 

Sl. No.

 

 

PARAMETERS

DRG. DIM.

(mm)

 

 

Mode of Measurement

Observation (mm)

Set no. 01

Set no. 02

SL. No. 01

SL. No. 02

LH

RH

LH

RH

1.

Length / Machining Length

7100 (+3)

By Tape

7100

7103

7100

7103

2.

Top Width

44.75 (+0.25, -1)

Vernier/G-18

45

44.90

45

44.90

3.

Bottom Width

83.75 (+0.5, -1)

Vernier/G-11

84

84.2

84

84.2

4.

Top Slope

12/80

By Scale, Gauge/G-14

OK

OK

OK

OK

5.

Radius on Head Foot

50R

By Gauge/G-21

OK

OK

OK

OK

6.

Radius on Foot & Head (NGF Side)

10R

By Gauge/G-19

OK

OK

OK

OK

7.

Chamfering

3 x 3

Visual

OK

OK

OK

OK

8.

In Foot flange M/C Length

5720

By Tape

OK

OK

OK

OK

9.

Sloping Length (2 Nos.)

350

By Scale

OK

OK

OK

OK

10.

Flange Thickness at machined area

11.5

By Gauge/G-15

OK

OK

OK

OK

11.

Versine @ 1775 mm dist. accordingly

+1

By Chord & Scale

 

 

 

 

For 2.0º - 2.5º

6.1-8.1-6.1

 

OK

OK

OK

OK

For 2.5º - 3.0º

7.4-9.9-7.4

 

OK

OK

OK

OK

For 3.0º - 3.5º

8.8-11.7-8.8

 

OK

OK

OK

OK

For 3.5º - 4.0º

10.1-13.5-10.1

 

OK

OK

OK

OK

 


3.    Description: Stock Rail (Drg. No. RDSO/T-8926/2)

 

Sl. No.

 

 

 

PARAMETERS

DRG. DIM.

(mm)

 

 

Mode of Measurement

Observation (mm)

Set no. 01

Set no. 02

SL. No. 01

SL. No. 02

LH

RH

LH

RH

1.

Length / Machining Length

5920 (+3)

By Tape

5920

5923

5920

5923

2.

Top Width

44.75 (+0.25, -1)

Vernier/G-18

44.9

45

44.9

45

3.

Bottom Width

83.75 (+0.5, -1)

Vernier/G-11

84

83.8

84

83.8

4.

Top Slope

3/50

By Scale, Gauge,G-3

OK

OK

OK

OK

5.

Side Slope

3/50

By Scale, Gauge,G-3

OK

OK

OK

OK

6.

Radius on Head

5R

By Gauge

OK

OK

OK

OK

7.

Radius on Foot

10R

By Gauge,G-19

OK

OK

OK

OK

8.

Versine @ 1480 mm dist. accordingly

+1

By Chord & Scale

 

 

 

 

For 2.0º - 2.5º

4.2-5.6-4.2

 

OK

OK

OK

OK

For 2.5º - 3.0º

5.2-6.9-5.2

 

OK

OK

OK

OK

For 3.0º - 3.5º

6.0-8.1-6.0

 

OK

OK

OK

OK

For 3.5º - 4.0º

7.0-9.4-7.0

 

OK

OK

OK

OK

 

4.    Description: Tongue Rail (Drg. No. RDSO/T-8926/3)

 

Sl. No.

 

 

 

PARAMETERS

DRG. DIM.

(mm)

 

 

Mode of Measurement

Observation (mm)

Set no. 01

Set no. 02

SL. No. 01

SL. No. 02

LH

RH

LH

RH

1.

Length / Machining Length

5750 (+3)

By Tape

5751

5752

5751

5752

2.

Machining Length Top & Bottom

603.5 / 610

By Gauge & Tape,G-13

OK

OK

OK

OK

3.

Top Width

44.75 (+0.25, -1)

Vernier,G-18

45

44.5

45

44.5

4.

Bottom Width

83.75 (+0.5, -1)

Vernier,G-11

84.2

84

84.2

84

5.

Top Slope of head

3/50

By Scale & Gauge,G-3

OK

OK

OK

OK

6.

Side Slope

3/50 & 5R

By Scale & Gauge, G-20

OK

OK

OK

OK

7.

Radius on Head & Foot

50 R

By Gauge,G-5

OK

OK

OK

OK

8.

Radius on Head & Foot

10 R

By Gauge,G-19

OK

OK

OK

OK

9.

Radius on Foot at End

10 R

By Gauge,G-19

OK

OK

OK

OK

10.

Versine @ 1737.5 mm dist. accordingly

+1

By Chord & Scale

 

 

 

 

For 2.0º - 2.5º

5.8-7.8-5.8

 

OK

OK

OK

OK

For 2.5º - 3.0º

7.1-9.5-7.1

 

OK

OK

OK

OK

For 3.0º - 3.5º

8.4-11.2-8.4

 

OK

OK

OK

OK

For 3.5º - 4.0º

9.7-12.9-9.7

 

OK

OK

OK

OK

 


 

5.    Description: Tongue Rail (Drg. No. RDSO/T-8926/4)

 

Sl. No.

 

 

 

PARAMETERS

DRG. DIM.

(mm)

 

 

Mode of Measurement

Observation (mm)

Set no. 01

Set no. 02

SL. No. 01

SL. No. 02

LH

RH

LH

RH

1.

Length

6950 (+3)

By Tape

6951

6950

6951

6950

2.

Machining Length Top & Bottom

603.5 / 610

By Gauge & Tape,G-13

OK

OK

OK

OK

3.

Top Width

44.75 (+0.25, -1)

Vernier,G-18

44.8

45

44.8

45

4.

Bottom Width

83.75 (+0.5, -1)

Vernier,G-11

84.25

84.25

84.25

84.25

5.

Top Slope of head

3/50

By Scale & Gauge,G-3

OK

OK

OK

OK

6.

Side Slope 

3/50 & 5R

By Scale & Gauge, G-20

OK

OK

OK

OK

7.

Radius on Head & Foot

50 R

By Gauge,G-5

OK

OK

OK

OK

8.

Radius on Head & Foot

10 R

By Gauge,G-19

OK

OK

OK

OK

9.

Radius on Foot at End

10 R

By Gauge,G-19

OK

OK

OK

OK

10.

Versine @ 1437.5 mm dist. accordingly

+1

By Chord & Scale

 

 

 

 

For 2.0º - 2.5º

4.0-5.3-4.0

 

OK

OK

OK

OK

For 2.5º - 3.0º

4.9-6.5-4.9

 

OK

OK

OK

OK

For 3.0º - 3.5º

5.8-7.7-5.8

 

OK

OK

OK

OK

For 3.5º - 4.0º

6.6-8.9-6.6

 

OK

OK

OK

OK

 


 

Dimension Sheet of Fittings/ other component of Improved SEJ to drawing no. RDSO/T-8926

 

Description: C. I. Chair (Drawing No. RDSO/T-6923)

 

SL

No

PARAMETERS

DRG. DIM. (mm)

Mode of Measurement

Observation (mm)

Remarks

1

2

3

1.

Total Length

520±2

Steel Tape

521

521

520

Satisfactory

2.

Width

300+1/-0

Steel Tape

301

300

301

3

Hole position for  Plate Screw

445 & 120

G-8,9

OK

OK

OK

4

Hole dia for Plate Screw

27±0.8

Vernier&  G-8

27-27.7

27.2-27.5

27.3-27.7

5

position of  rectangular hole for Tee- head bolt

105/105

G-6,6A,&7

OK

OK

OK

6

Size of  rectangular hole for Tee- head bolt

43×27

G-7

OK

OK

OK

7

Top machining/Profile of CI Chair

As per drg.

G-12,12A,12B

OK

OK

OK

8

Thickness at Rail Seat

36.5, 40, 45

Vernier

36.5, 40, 45

36.5, 40, 45

36.5, 40, 45

9

Dia& depth of  slot for Tee-head bolt

51,25

Vernier

51,25.5

51, 26

51, 25

10

Condition of CI Chair

---

Visual

OK

OK

OK

 

Item: C.I. Chair (RDSO/T-4168)

 

SL

No

PARAMETERS

DRG. DIM. (mm)

Mode of Measurement

Observation (mm)

Remarks

1

2

1.

Length

520 (+ 2)

By Tape & Gauge

520

521

Satisfactory

2.

Width

300 (+1, -0)

By Tape & Gauge

300.5

301

3.

Hole Centre (Width Wise)

120 (+1)

By Tape & Gauge

120.5

121

4.

Hole Centre (Length Wise)

445 (+1)

By Tape & Gauge

445

445

5.

Hole Dia. For Plate Screw (4 Nos.)

27 Dia.

By Vernier

OK

OK

6.

Thickness at Edge

32

By Vernier

OK

OK

7.

Thickness at Collar

32 + 6

By Vernier

OK

OK

8.

Height (UP)

44

By Vernier

OK

OK

9.

Height (Dn)

36

By Vernier

OK

OK

10.

Thickness at Centre

40

By Vernier

OK

OK

11.

Slop Length (1 in 20)

162 (+2, -0)

By Scale &Gauge

OK

OK

12.

Hole Dia. For ERC

22 (+1, -0)

By Scale & Gauge

OK

OK

 

Description: M. S. Bracket (Drawing No. RDSO/T-6924):

 

SL

No

PARAMETERS

DRG. DIM. (mm)

Mode of Measurement

Observation (mm)

Remarks

1

2

1.

Total Length

300±3

Vernier

300

300

Satisfactory

2.

Width of Bracket

135

Vernier& Tri-Square

OK

OK

3

Thickness of  Bracket at bottom

25

Vernier

OK

OK

4

Hole dia

28±0.8

Vernier

OK

OK

5

Distance of hole centre from edge

35

Vernier

OK

OK

6

Thickness & spacing of stiffener

25, 100

Vernier

OK

OK

7

Spacing of hole from edge & C/C

45,105

Vernier

OK

OK

 


 

Description: M. S. Bracket (Drawing No. RDSO/T-6925):

 

SL

No

PARAMETERS

DRG. DIM. (mm)

Mode of Measurement

Observation (mm)

Remarks

1

2

1.

Total Length

300±3

Vernier

301

302

Satisfactory

2.

Width of Bracket

137.5

Vernier& Tri-Square

OK

OK

3

Thickness of  Bracket at bottom

20

Vernier

OK

OK

4

Hole dia

28±0.8

Vernier

OK

OK

5

Distance of  hole centre from edge

40

Vernier

OK

OK

6

Spacing of hole from edge & C/C

45,105

Vernier

OK

OK

 

Description: M. S. Bracket with packing piece(Drawing No. RDSO/T-6926):

 

SL

No

PARAMETERS

DIM. (mm)

Mode of Measurement

Observation (mm)

Remarks

LH

RH

1

2

1

2

1.

Total Length

300±3

Vernier

301

302

301

302

 

 

 

 

 

 

 

 

 

Satisfactory

2.

Width of Bracket with packing  piece

152.5

Vernier& Tri-Square

OK

OK

OK

OK

3

Width of Bracket without packing  piece

135

Vernier& Tri-Square

OK

OK

OK

OK

4

Thickness of  Bracket at bottom

25

Vernier

OK

OK

OK

OK

5

Hole dia

28±0.8

Vernier

OK

OK

OK

OK

6

Distance of hole centre from edge

35

Vernier

OK

OK

OK

OK

7

Thickness & spacing of stiffner

25, 100

Vernier

OK

OK

OK

OK

8

Spacing of hole from edge & C/C

45,105

Vernier

OK

OK

OK

OK

9

Size of  packing piece

140×106×17.5

Vernier

OK

OK

OK

OK

 

Description: Hardened Washer (Drawing No. RDSO/T-8514):

SL

No

PARAMETERS

DRG. DIM. (mm)

Mode of Measurement

Observation (mm)

Remarks

1

2

1.

Length

102.7 +0.0/-0.8

Vernier

102

102

Satisfactory

2.

Width

50 +0.8/-0.0

Vernier

50.5

50.4

3

Dia. of  hole

27+0.52/-0.0

Vernier

OK

OK

4

Thickness

10 +0.6

Vernier

OK

OK

5

Hole centre

51.4+0.8

Vernier

OK

OK

 

Description: Hardened Washer (Drawing No. RDSO/T-8515):

 

SL

No

PARAMETERS

DRG. DIM. (mm)

Mode of Measurement

Observation (mm)

Remarks

1

2

1.

Length

102.7 +0.0/-0.8

Vernier

102

101.9

Satisfactory

2.

Width

50+0.8/-0.0

Vernier

50

50

3

Dia. of  hole

27+0.52/-0.0

Vernier

OK

OK

4

Width of slot

43

+0.8/-0.0

Steel scale

OK

OK

5

Thickness

10 +0.6

Vernier

OK

OK

6

Depth of  slot

3

Vernier

OK

OK

7

Hole centre

51.4+0.8

Vernier

OK

OK

 

 

 

Description: Angle Tie (Drawing No. RDSO/T-6927):

 

SL

No

PARAMETERS

DRG. DIM. (mm)

Mode of Measurement

Observation (mm)

Remarks

1

2

1.

Total Length

1470±3

Vernier

1472

1470

Satisfactory

2.

Width

75

Vernier

OK

OK

3

Height

75

Vernier

OK

OK

4

Thickness

10

Vernier

OK

OK

5

Hole dia

27±0.8

Vernier

OK

OK

6

Distance of hole centre from edge

75,120,480

Vernier

OK

OK

7

Hole height

42

Vernier

OK

OK

 

Description: Tee-head bolt (Drawing No. RDSO/T-2659):

 

SL

No

PARAMETERS

DRG. DIM. (mm)

Mode of Measurement

Observation (mm)

Remarks

1

2

1.

Total Length

95±3

Vernier

95

95.2

Satisfactory

2.

Thread length

50

Vernier

OK

OK

3

Dia. of bolt

25+1/-0

Vernier

OK

OK

4

Head width of bolt

41 +1/-0.4

25 +1/-0.4

Vernier

OK

OK

5

Thickness of  head

22±0.65

Vernier

OK

OK

 

Description: Tee-head bolt (Drawing No. RDSO/T-2660):

 

SL

No

PARAMETERS

DRG. DIM. (mm)

Mode of Measurement

Observation (mm)

Remarks

1

2

1.

Total Length

110±3

Vernier

110

111

Satisfactory

2.

Shank length

50

Vernier

OK

OK

3

Dia. of bolt

25+/-0

Vernier

OK

OK

4

Head width of bolt

41 +1/-0.4,

25 +1/-0.4

Vernier

OK

OK

5

Thickness of  head

22±0.65

Vernier

OK

OK

 

Description: HTS Bolt (Drawing No. RDSO/T-8518)

 

SL

No

PARAMETERS

DRG. DIM. (mm)

Mode of Measurement

Observation (mm)

Remarks

1

2

3

4

1.

Total Length of bolt

90 +3/-0

Vernier

90

90.5

90.5

91

Satisfactory

2.

Thread length of bolt

45 +2/-0

Vernier

OK

OK

OK

OK

3

Diameter of bolt

24±0.84

Vernier

OK

OK

OK

OK

4

Head width of bolt (A.F.)

41 +0/-1

Vernier

OK

OK

OK

OK

5

Head width of bolt (C.C.)

47 +0/-1

Vernier

OK

OK

OK

OK

6

Head Thickness of bolt

15±0.9

Vernier

OK

OK

OK

OK

7

Thickness of  nut

24.2 Max,

22.9 Min

Vernier

OK

OK

OK

OK

8

Head width of nut (A.F.)

41 +0/-1

Vernier

OK

OK

OK

OK

9

Head width of nut (C.C.)

47 +0/-1

Vernier

OK

OK

OK

OK

 


 

Description: Single Coil Spring Washer (Drawing No. T-10773):

SL

No

PARAMETERS

DRG. DIM. (mm)

Mode of Measurement

Observation (mm)

Remarks

1

2

1.

Outer Dia

44.4 Max

Vernier

44.4

44.4

Satisfactory

2.

Inner Dia

27 +1/-0

Vernier

27.2

27.3

3

Gap Bet. Two Edge.

2.5±1

Filler gauge

OK

OK

4

Free Height

14± 0.75

Vernier

OK

OK

5

Thickness

8±0.2

Vernier

OK

OK

 

Description: Plate Screw (Drawing No. RDSO/T-3911):

 

SL

No

PARAMETERS

DRG. DIM. (mm)

Mode of Measurement

Observation (mm)

Remarks

1

2

1.

Length

140±5

Gauge

140

140

Satisfactory

2.

Shank Dia.

24+0.2, -0.1

Vernier

OK

OK

3

Head height

38 +2,-1

Vernier

OK

OK

4

Dia. of circular head

48±0.5

Vernier

OK

OK

5

Thread Pitch

12.5

Vernier

OK

OK

 

Description: Plate Screw (Drawing No. RDSO/T-3915):

 

SL

No

PARAMETERS

DRG. DIM. (mm)

Mode of Measurement

Observation (mm)

Remarks

1

2

1.

Length

180±5

Gauge

180

180

Satisfactory

2.

Shank Dia.

24+0.2, -0.1

Vernier

OK

OK

3

Head height

38 +2,-1

Vernier

OK

OK

4

Dia. of circular head

48±0.5

Vernier

OK

OK

5

Thread Pitch

12.5

Vernier

OK

OK

 

 

 

 


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