Machining Viva Questions ~ MECHTECH GURU

Machining Viva Questions

Machining Viva Questions

  • What is the purpose of machining?
  • What are the different types of machining processes?
  • What are the basic requirements for successful machining?
  • How is material removed in machining?
  • What is the difference between conventional and unconventional machining processes?
  • What are the advantages of CNC machines over conventional machines?
  • How do you select the appropriate cutting tools for a machining operation?
  • What is the importance of cutting fluids in machining?
  • What is the role of cutting parameters in the machining process?
  • What are the different types of cutting forces in machining?
  • How do you measure the surface roughness of a machined part?
  • What are the different types of chips that can be produced during machining?
  • What is the role of tool geometry in machining?
  • What are the different types of cutting tools used in machining?
  • How do you calculate the material removal rate in a machining operation?
  • What is the difference between up-milling and down-milling?
  • What is the role of coolant in the machining process?
  • How do you choose the appropriate cutting speed for a machining operation?
  • What is the difference between a single-point and multi-point cutting tool?
  • What are the different types of workholding devices used in machining?
  • What are the different types of machining centers?
  • What is the difference between drilling and boring?
  • What is the role of spindle speed in the machining process?
  • What is the difference between a horizontal and vertical milling machine?
  • What are the different types of milling cutters?
  • What is the role of rake angle in machining?
  • What are the different types of turning tools?
  • What is the difference between a lathe and a milling machine?
  • What is the role of clearance angle in machining?
  • What is the difference between a roughing end mill and a finishing end mill?
  • How do you select the appropriate cutting speed for a drilling operation?
  • What is the difference between an internal and external turning operation?
  • What are the different types of threading operations?
  • What is the difference between a broach and a reamer?
  • What is the role of tool wear in the machining process?
  • What are the different types of abrasive processes?
  • How do you choose the appropriate grinding wheel for a grinding operation?
  • What are the different types of grinding machines?
  • What is the role of dressing in grinding?
  • What is the difference between centerless grinding and cylindrical grinding?
  • What are the different types of surface grinding?
  • What is the role of coolant in grinding?
  • What is the difference between an abrasive and a non-abrasive cutting tool?
  • How do you calculate the cutting force in a machining operation?
  • What are the different types of clamping devices used in machining?
  • What is the role of tool coating in machining?
  • What are the different types of milling operations?
  • What is the role of cutting fluid pressure in machining?
  • What is the difference between a slot drill and an end mill?
  • What is the difference between a roughing and finishing cut in turning?
  • What is the role of tool deflection in machining?
  • What is the difference between a plain milling cutter and a side milling cutter?
  • What are the different types of broaching operations?
  • What is the difference between a boring bar and a drill bit?
  • What is the role of workpiece material in machining?
  • What is the difference between a diamond tool and a carbide tool?
  • What is the role of a jig in machining?
  • What is the difference between a hob and a shaper cutter?
  • What is the role of a fixture in machining?
  • What is the difference between a diamond wheel and a CBN wheel?
  • What is the role of cutting force in the machining process?
  • What is the difference between a reamer and a tap?
  • What are the different types of tapping operations?
  • What is the difference between a face mill and an end mill?
  • What is the role of tool stiffness in machining?
  • What are the different types of milling cutters?
  • What is the difference between a plunge cut and a profile cut?
  • What is the role of cutting tool coatings in machining?
  • What are the different types of reaming operations?
  • What is the difference between a carbide and HSS tool?
  • What is the role of the spindle in the machining process?
  • What is the difference between a drill bit and a center drill?
  • What are the different types of turning operations?
  • What is the role of tool holder in machining?
  • What is the difference between a roughing pass and a finishing pass?
  • What are the different types of honing operations?
  • What is the role of rake angle in turning?
  • What is the difference between a plain turning operation and a profile turning operation?
  • What are the different types of drilling operations?
  • What is the role of coolant flow rate in machining?
  • What is the difference between a countersink and a counterbore?
  • What are the different types of boring operations?
  • What is the role of surface speed in turning?
  • What is the difference between a finishing pass and a polishing pass?
  • What are the different types of abrasive materials used in grinding?
  • What is the role of a live center in turning?
  • What is the difference between a broach and a slotting cutter?
  • What are the different types of abrasive grains used in grinding?
  • What is the role of helix angle in drilling?
  • What is the difference between a roughing pass and a semi-finishing pass?
  • What are the different types of honing stones?
  • What is the role of clearance angle in drilling?
  • What is the difference between a center drill and a spot drill?
  • What are the different types of grinding wheels used in surface grinding?
  • What is the role of the workpiece in the grinding process?
  • What is the difference between a plunge grinding and a traverse grinding?
  • What are the different types of turning inserts?
  • What is the role of coolant pressure in grinding?
  • What is the difference between a parallel shank and a taper shank drill bit?
  • What are the different types of threading tools?
  • What is the role of the tool nose radius in turning?
  • What is the difference between a finishing cut and a facing cut in turning?
  • What are the different types of boring bars?
  • What is the role of the tool tip radius in milling?
  • What is the difference between a roughing end mill and a ball nose end mill?
  • What are the different types of abrasive particles used in grinding?
  • What is the role of chip breaker in turning?
  • What is the difference between a through-hole and a blind-hole drilling?
  • What are the different types of threading inserts?
  • What is the role of the flank wear in machining?
  • What is the difference between a horizontal and vertical boring machine?
  • What are the different types of milling machine table movements?
  • What is the role of the tool overhang in machining?
  • What is the difference between a boring and a turning operation?
  • What are the different types of knurling operations?
  • What is the role of the lead angle in turning?
  • What is the difference between a reamer and a boring bar?
  • What are the different types of knurling tools?
  • What is the role of the cutting edge angle in milling?
  • What are the different types of shaper operations?
  • What is the role of cutting speed in machining?
  • What is the difference between a face milling and a peripheral milling?
  • What are the different types of broaching operations?
  • What is the role of the tool holder in milling?
  • What is the difference between a horizontal and vertical milling machine?
  • What are the different types of milling operations?
  • What is the role of the tool nose radius in drilling?
  • What is the difference between a boring bar and a drill bit?
  • What are the different types of workholding devices used in milling?
  • What is the role of the number of teeth on a milling cutter?
  • What is the difference between a horizontal and vertical lathe?
  • What are the different types of workholding devices used in turning?
  • What is the role of the feed rate in milling?
  • What is the difference between a hob and a gear shaper cutter?
  • What are the different types of broaching machines?
  • What is the role of the cutting fluid in machining?
  • What is the difference between a fly cutter and a face mill?
  • What are the different types of surface finishes in machining?
  • What is the role of the tool material in machining?
  • What is the difference between a slotting operation and a keyway operation?
  • What are the different types of tapping tools?
  • What is the role of the tool offset in turning?
  • What is the difference between a circular interpolation and a helical interpolation?
  • What are the different types of broach tool holders?
  • What is the role of the corner radius in milling?
  • What is the difference between a rigid and flexible tapping?
  • What are the different types of gear hobbing machines?
  • What is the role of the tool holder in drilling?
  • What is the difference between a drill press and a milling machine?
  • What are the different types of reamers used in machining?
  • What is the role of the chip breaker in milling?
  • What is the difference between a turning and a boring operation?
  • What are the different types of tapping operations?
  • What is the role of the tool orientation in milling?
  • What is the difference between a slitting saw and a slotting cutter?
  • What are the different types of milling machine accessories?
  • What is the role of the tool holder in grinding?
  • What is the difference between a center cutting and non-center cutting end mill?
  • What are the different types of hobbing operations?
  • What is the role of the tool pressure in turning?
  • What is the difference between a horizontal and vertical drilling machine?
  • What are the different types of thread milling operations?
  • What is the role of the cutting tool geometry in machining?
  • What is the difference between a hob and a broach?
  • What are the different types of rotary tables used in milling?
  • What is the role of the tool holder in turning?
  • What is the difference between a surface grinder and a cylindrical grinder?
  • What are the different types of thread rolling operations?
  • What is the role of the tool wear in machining?
  • What is the difference between a roughing cut and a finishing cut in milling?
  • What are the different types of gear hobbing cutters?
  • What is the role of the cutting edge preparation in turning?
  • What is the difference between a step drill and a taper drill?
  • What are the different types of broach coatings?
  • What is the role of the tool holder in grinding?
  • What is the difference between an up-cut and a down-cut milling operation?
  • What are the different types of thread cutting tools?
  • What is the role of the cutting edge angle in machining?
  • What is the difference between a single-point and a multi-point cutting tool?
  • What are the different types of gear hobbing machines?
  • What is the role of the coolant in machining?
  • What is the difference between a horizontal and vertical broaching machine?
  • What are the different types of threading inserts?
  • What is the role of the depth of cut in turning?
  • What is the difference between a gear hob and a gear shaper?
  • What are the different types of clamping devices used in milling?
  • What is the role of the rake angle in drilling?
  • What is the difference between a milling cutter and an end mill?
  • What are the different types of hobbing tools?
  • What is the role of the cutting speed in grinding?
  • What is the difference between a surface finish and a surface texture?
  • What are the different types of broaching machines?
  • What is the role of the workpiece material in machining?
  • What is the difference between a roughing and a finishing pass in turning?
  • What are the different types of broach tool materials?
  • What is the role of the cutting fluid in grinding?
  • What is the difference between a gear shaper and a gear hobber?
  • What are the different types of turning tools?
  • What is the role of the cutting edge radius in drilling?
  • What is the difference between a face mill and a fly cutter?
  • What are the different types of hobbing cutters?
  • What is the role of the tool wear compensation in turning?
  • What is the difference between a horizontal and vertical band saw?
  • What are the different types of broach guides?
  • What is the role of the feed per tooth in milling?
  • What is the difference between a center drill and a spotting drill?
  • What are the different types of turning operations?
  • What is the role of the tool orientation in turning?
  • What is the difference between a reamer and a drill?
  • What are the different types of tapping chucks?
  • What is the role of the cutting tool coating in machining?
  • What is the difference between a tap and a die?
  • What are the different types of milling cutters?
  • What is the role of the surface roughness in machining?
  • What is the difference between a broach and a slotting tool?
  • What are the different types of broach sharpening machines?
  • What is the role of the tool holder in broaching?
  • What is the difference between a solid carbide and a carbide-tipped end mill?
  • What are the different types of hobbing machines used in gear manufacturing?
  • What is the role of the tool offset in milling?
  • What is the difference between a roughing and finishing pass in milling?
  • What are the different types of tapping attachments?
  • What is the role of the workholding device in milling?
  • What is the difference between a broaching machine and a slotting machine?
  • What are the different types of turning inserts?
  • What is the role of the cutting speed in turning?
  • What is the difference between a drill bit and a center drill?
  • What are the different types of broach pullers?
  • What is the role of the cutting tool material in machining?
  • What are the different types of milling operations?
  • What is the role of the chip breaker in turning?
  • What is the difference between a horizontal and a vertical milling machine?
  • What are the different types of thread milling cutters?
  • What is the role of the cutting force in machining?
  • What is the difference between a broaching machine and a keyseating machine?
  • What are the different types of drilling operations?
  • What is the role of the cutting tool geometry in milling?
  • How do you determine the appropriate cutting speed, feed rate, and depth of cut for a machining operation?
  • What are the safety precautions that should be taken when operating a machining tool?
  • How do you ensure the accuracy of a machining operation?
  • What are the factors that affect the surface finish of a machined part?
  • What is the difference between roughing and finishing operations in machining?
  • What is the importance of tool wear in machining?

  • How do you identify and correct common machining problems, such as chatter and tool breakage?


Machining Viva Questions


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